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| We are a leading Manufacturer & Supplier of Ribbon Blender such as Powder Mixing Ribbon Blender, Double Helical Ribbon Blender, U-Shape Ribbon Blender, Mixing Ribbon Blender, Ribbon Mixing Blender, Ribbon Type Blender and many more items from India. |
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The design of the Reaction Ribbon blender also makes suitable to dry stage reaction for the application such as starch, gum and cellulose derivatives. We also offer a various range of accessories such as liquid spray system, controlled rate discharge device, jackets to control or to vary the temperature of the mass.
Application In:
Food, Pharma, Chemical, Minerals, Guar Gum / Starch / Cellulose etc. |
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The blending cycle includes three
phases: the feeding, the actual mixing, and discharging.
The sequence in which the individual materials to be
mixed are filled into the mixer can make the mixing
process easier or more difficult. To achieve optimum
results, the discharging should take place so there
are no risks of segregation. Costs for energy and wear
should be as low as possible. Finally, it is very important
that the mixing cycle takes place as quickly as possible.
All of this results in successful mixing.
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| Twin-shaft Blender
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| The twin-shaft
batch blender has become the widely preferred technology
for many applications worldwide. There are mixing blades
on both mixing shafts that are geometrically arranged
so they follow the pattern of an interrupted spiral. This
transports the materials to be mixed in a screw-like movement
along the mixing shafts and on each shaft in opposite
directions. |
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| Toward the end
of each shaft, the mixing blades are positioned in counter
direction so they can transport the mix onto the opposing
shaft. This way, the materials are constantly rotated
around the mixing vessel. At the same time, this material
rotation process takes place in an inward turning spiral.
This results in an intensive three-dimensional movement
of material. |
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| Intense mixing |
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| The two mixing
circuits overlap in the middle to further increase the
intensity of the relative motion. This creates a high
turbulent zone in the middle of the mixing vessel and
further intensifies the mixing significantly. it's possible
to achieve 95% of homogeneity with only 30 seconds of
mixing time. This can be achieved with a relatively low
speed of the mixing shafts of only about 20 to 30 rpm.
This saves energy, reduces wear, and avoids stress on
the particles to be mixed. |
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| Discharging
is accomplished in a twin-shaft batch mixer along the
middle of the vessel underneath the two shafts using a
rotary sliding gate. A major portion of the mixed materials
empties when opening the gate because of gravity. The
rest is pushed out of the opening by the broad mixing
blades, leaving almost no remaining residue. The risk
of mix segregation is therefore extremely low. |
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